- Glencore Technology
- ...
- Albion Process™
- Installations
- Glencore Zinc Projects
Glencore Zinc Projects
Nordenham
Following the success of the first Albion Process™ plant at San Juan de Neiva, Glencore then constructed a second Albion Process™ plant at the Nordenham zinc refinery. This plant was commissioned in March 2011. The feed to the plant is also finely ground lead/zinc concentrate from the McArthur River mine, and the process flowsheet is similar to that employed at San Juan de Neiva.
The Nordenham Albion Process™ plant has a throughput of 36,000 tpa of concentrate, and the plant produces 16,000 tpa of cathode zinc from the concentrate, at a recovery of 98.8% w/w.
The oxidative leach consists of an 800 m3 and a 280 m3 reactor in series. The 280 m3 reactor is similar in geometry to the San Juan de Neiva leach reactor, and the 800 m3 has a live height of 11.5 m and an aspect ratio of 1.5. Oxygen is injected into the base of the both reactors using HyperSparge™ supersonic oxygen injection lances, and the slurry is again agitated by a centrally mounted dual hydrofoil impeller.
The lead residue from the Nordenham Albion Process™ plant is also sold locally to secondary lead producers.
A summary of the key operating data for the two Glencore Zinc Albion Process™ plants is presented in Table 1.
Albion Leach Reactor at Nordenham
Table 1: Summary Data for the Albion Process™ Plants
| Parameter | San Juan de Neiva | Nordenham |
|---|---|---|
| Feed Rate – tph | ||
| MRM Concentrate | 1 | 4 |
| Neutral Leach Residue | 0.25 | 1 |
| Concentrate Composition | ||
| Zinc - % | 47.20% | 47.20% |
| Lead - % | 8.17% | 8.17% |
| Iron - % | 5.40% | 5.40% |
| SiO2 - % | 4.30% | 4.30% |
| Copper - % | 0.80% | 0.80% |
| Sulphur - % | 47.20% | 47.20% |
| Albion Leach Reactor Size – m3 | 280 | 800, 280 |
| Zinc Recovery in Leach - % w/w | 98.6 | 98.8 |
| Conversion to elemental sulphur | <5 | <5 |
| Leach acid demand – kg/tonne | 488 | 470 |
| Leach oxygen demand – kg/tonne | 209 | 214 |
| Residue Composition | ||
| Sulphur - % | 43 | 42 |
| Zinc - % | 1.3 | 0.8 |
| Lead - % | 15.5 | 16.2 |
| Iron - % | 8.4 | 8.1 |
| SiO2 - % | 7.5 | 7.1 |
| Copper - % | 0.2 | 0.2 |